Tag: delivery

Drain Cap Mishap

Fernco Cap

Fernco Cap

When I demo’d the wet wall, I cut off the tee of the soil stack for the first floor bathroom drains. It was a 4″ cast iron pipe. I cut it because it was notched into a completely rotted floor joist. I wanted to replace the joist, and since there wasn’t going to be a drain there it didn’t make sense to notch the new joist. I had picked up a 4″ rubber pipe cap from Home Depot, assuming it would fit.

Of course, it didn’t fit because it was meant for 4″ pipe, not the fitting that 4″ pipe fits into, which has a noticeably larger diameter. For the time being I put the test plug back in. I went back to Home Depot for some other things and discovered they didn’t carry the larger size, because it’s not a common diameter. Menards, however, carried it as a special order with free shipping, which made it cheaper than most of the other online sources for it. I placed my order and got back to work.

As I discussed in my post about our latest run-in with unexpected plumbing, we couldn’t finish the joist repairs on Saturday because we were still waiting on the cap. Scheduled delivery was Monday. Monday I worked from home and waited expectantly for UPS to deliver the cap. Hours ticked by, the mail came, the evening came, but no UPS. I checked the tracking and they said they had delivered it, leaving it by the garage. That was strange. Why would they walk all the way into the back yard and leave it there, especially when there were people home? Nonetheless I searched the back yard, all around the garage, re-checked the front porch and anywhere else I thought they might leave a package, and found nothing.

Frustrated, I went back to the tracking page. It had been delivered to Hebron, Illinois. For a moment I was thoroughly confused. How on Earth would it have wound up- and then it hit me: our friends Mike and Steph lived in Hebron. I had ordered Mike a Menards gift card as a thank you when he helped us put in the footings in the basement. Menards had helpfully saved the address and somehow left it as the default. When I ordered the part I didn’t check the shipping address and sent the drain cap to them. To be clear, Mike and Steph’s house is 70 miles from ours, so getting it from them is non-trivial.

The unfortunate part of this is that I need this drain cap before I can put the joist in because there is quite literally no clearance to put it in later. As it is the joist may have to bend slightly around the drain (still better than a giant hole notched in it). I need the joist in place so I can put in the subfloor, and I need the subfloor so I can re-frame the wet wall. I need to re-frame the wet wall so Lester can run the plumbing for the radiators and install the boiler, so we can have heat this winter. I took off Thursday and Friday of this week in anticipation of getting this work done. I need this drain cap!

The good news is that I found out Grainger stocks the part in Franklin Park, which is quite a bit closer than the alternatives. I’ll pick it up tomorrow morning and when I eventually get the other one from Mike and Steph I can just return it to Menards.

Update: Further Mishaps

I drove to Grainger and picked up the drain cap yesterday morning. When I got home I discovered it too, did not fit. Where the other cap was too small, this was too big. More than that, the slope of the tee meant that a cap was really ill-suited to the task because it didn’t have a straight edge to clamp to. I went back to Home Depot and looked around until I found a Fernco 4″ to 2″ reducing plug. Then I got a 1 ½” cap that fit into the 2″ opening. Ugly, but effective, and it fits into the hole rather than over it. It took me multiple attempts and a lot of pounding with a rubber mallet, but I managed to get it installed and the joist in place.

Door Delivery

We got word that our Iron front door was finally on its way. It was manufactured in China, so getting here was a bit of a process. The delivery company confirmed my fears though: they only deliver during the day on weekdays, and it weighs 930 lbs! Worst of all there was very little notice as to what day it would be. They called on Friday and it was delivered on Tuesday. Dean offered to take the afternoon off work and Sarah put out the call on Facebook for help, and Laurie, Jade, and Cody came to rescue, along with both of Sarah’s parents. On top of the door delivery, Sarah had a huge final paper due Tuesday that she was scrambling to finish.

Curbside delivery

Curbside delivery

The delivery window was noon to two, and at five to noon the truck showed up. It wouldn’t fit on a pallet jack, so we manhandled it onto the lift gate and got it down to the street. Once we had it slid to the side of the street the truck was gone and we were left to deal with how to get it into the house.

Door inside

Door inside

The door itself was wrapped separately from the frame with sidelights, so first we got that into the house. It was heavy, but not terrifically so, and it went relatively smoothly. We figured this process wasn’t going to be so bad after all. I called Dean and told him not to worry about leaving work. Then I went to move the frame… it weighs everything.

I called Dean to ask if he could come after all. While we waited for him to get there we ate lunch and we debated the best method to move it. I broke out the furniture-mover robots (the plastic things that slide easily) and Mike employed some leverage with 2x4s to get the frame up on the curb. We decided to move it to the stairs still on the steel pallet, since the door has brackets that stick out.

Dean arrived and with much heaving, shoving, pulling, and shouting, the door frame slowly worked its way to the porch, up the stairs, and into the house. Once again, friends and family came through!

Frame inside

Frame inside

We thanked everyone profusely, and Dean and Mike even stayed to work on grinding down the wall in the basement for the second half of the mechanical room panel. Also, Sarah got her paper turned in on time.

Mike and Dean grinding

Mike and Dean grinding

We can’t wait to get it installed, but there are a few things we need to do before then. At this point, just turning the frame upright seems like a serious challenge, let alone putting it into the wall. We’ll get there eventually. Our goal is to get the door and windows installed before the weather gets too cold.

First Floor Beam: Delivery

LVL Delivery

LVL Delivery

This morning the truck delivering the first floor beam parts arrived. Sarah and I were waiting for him, though unfortunately there weren’t any open spots along our street. I had expected a smaller truck that we’d offload pieces from individually, but he has a forklift on the back and was able to take the whole skid off in one shot.

Offloading the beam

Offloading the beam

He left it on the corner of the sidewalk and from there Sarah and I brought the pieces into the house one by one. When I scheduled the delivery they said not all of the column caps were in, but everything was delivered so it must have shown up in the mean time. Unfortunately the LVL must have been left out in the recent rains, because it was not only wet but a couple of the beam pieces actually warped. I’m not too happy about that. One of the supposed advantages of engineered wood is that it’s 100% straight and true, but that’s just when it’s made. Leaving it out in the elements, especially the rain we’ve had this month will warp nearly any wood-based product.

Beam pieces

Beam pieces

We put the warped pieces on the bottom and stacked everything on top of it. We’re hoping it will at least partially bow back into shape. If not I’ll have a fun time with the engineered screws getting it tight enough together that it will fit in the brackets. Tonight I’ll test fit and make sure the brackets will work and provided they will I’ll go pick up the bolts I need. Hopefully I can get the beam installed shortly.