Tag: tuckpointing

Side Basement Windows

Old basement window

Old basement window

About a month ago I decided it was time to finally put in the side windows in the basement. The first step was to remove the existing windows and the “bucks” or the wooden frames that are attached to the brick basement wall. Unfortunately on the first window I found that the brick around the window was crumbling or straight up missing, and the stone sill was disintegrating. Realizing that I now needed to get the masonry repaired before I could install the window, I checked the others and discovered they were in similar condition, plus the back doorway needed some work as well.

We had the inside of the basement tuckpointed back in January, so I called up the masons and left a message. When I didn’t hear back I sent them an email. Finally I got a call back and set up a time to meet, but they never showed up for the appointment,or called. I contacted another mason but there were some communication difficulties and I went back to looking. I contacted two other masons, both of which came out to look, said they were interested and could do the work in a few weeks, and said they’d get me quotes in a few days. I never got quotes from either one, and with the declining temperatures (masonry should be done above 40°) I didn’t want to wait any longer. I decided just to do it myself.

I took some time off work, picked up new limestone sills, tools, and a bag of mortar, and we already have a giant pile of bricks from taking down the chimney, and set to work. I knocked out the existing sills and took the brick down to a layer that was in good shape, scraping all the old mortar off. I was able to build the new sills up to a slightly higher level to prevent water from coming in off the sidewalk while still leaving enough room for the windows. The brick work was slow. I’m not very experienced, I had to run out in the middle to get another 80lb bag of mortar with my motorcycle, and there was a lot of time spent chiseling bricks into shape to fit. I also used the plastic bag method to squeeze mortar into some of the crevices in the sides of the walls, which worked surprisingly well. I also had to spend a fair amount of time grinding down existing bricks and mortar to get the openings the rights size, especially the back door, as well as one of the windows that had been previously repaired with concrete. The end result wasn’t beautiful, but it’s solid and it’s all getting covered up by the new bucks anyway.

I let the mortar set up for a few days before I started on the windows themselves. I framed new pressure treated bucks and put them in with sill gasket and Tapcon screws. Sarah helped me fit the windows and shim them, then I went around and put in backer rod, caulk, and spray foam in all the crevices. I plan to install PVC trim on the exterior at some later date, but we need to figure out what we’re doing about the parging that covers the outside walls, if anything. The side windows are all fixed picture windows so they don’t open, but they let in a lot of light, especially in the case of the back side window that’s been boarded up since we bought the house.

I still have to tackle the back window, but it’s a bit more complicated because it has courses of bricks above it, unlike the other windows that go up to the underside of the first floor framing. That means I need to put in a steel lintel (three actually, since it’s a three-wythe wall). I plan to tackle that this coming weekend.

Basement Updates

I haven’t posted in a while because I’ve been trying to complete something before making a post about it, but I haven’t finished anything other than leveling the subsoil, which I already made a post about when I was a third of the way done with it. I didn’t want to write another post just to say I’d finished, especially since flattening dirt isn’t particularly interesting, even if it is a lot of work. Instead there are about five different things in progress, all basement related, so I’ll give a run down on where we are and what we’re trying to get done.

First off: the plumbers. We’ve signed our contract, paid the deposit, permits are being pulled and/or updated, and once that’s done they can get started. Rather than dig up the existing clay sewer pipe they are going to re-line it, a process where they run a scope, clean out the pipe with water jets, then shove an inflatable sock down it all the way to the city sewer main. They inflate it and then squeeze an epoxy resin around the sock, which not only creates a whole new pipe within the existing one, it fills any cracks or holes at the same time. The result is a brand new sewer line without any digging, plus it will actually be a larger 6″ diameter pipe than it would be if it had been if we had redone it in cast iron. The sewer line will be an “overhead system” meaning it will go up to collect the drains from the first and second floor, but the basement drains will go to an ejector pit which then pumps up to the level of the first floor before entering the drain. That prevents sewer backups from flooding the basement.

Next, the plumbers will need to dig a hole in the basement and a couple pits out at the street so they can horizontally bore a new copper supply line and disconnect the old lead line. Once that enters the basement at the front there will be a new water meter and an overhead copper line running along the beam back to the mechanical room. Finally, they will be canceling our old catch basin in the back yard and running the rough plumbing for the basement bathroom. The process should take about four or five weeks, depending on permits and inspections.

While that’s going on I’ve been working on the interior weeping system (aka drain tile). I’ve dug a trench around most of the basement that will connect to a sump basin. I picked up a large 24″ x 36″ crock that’s about twice what’s required by code. I’m still researching sump pumps to put into it. For now that will tie into our sewer system, as Chicago code allows combined storm and sewer, but once we’ve redone the back yard I plan to route this into a rain garden along with the downspouts and the drainage for the walkway along the side of the house.

I’ve talked to our concrete guy about getting the back steps redone while it’s still warm enough out. Our plans call for the exterior basement steps to go to the South rather than straight out or to the North as they do now, so we need them to knock out the existing retaining walls and put in a new one. The plumbers will install  an area drain at the bottom landing that connects to the weeping system. Hopefully he’ll be out this week so we can get that process rolling. We unfortunately had to fill in the pit we had dug for the steps with all the excess dirt from leveling the basement and digging the trench.

Lastly, I tried replacing the rest of the basement windows yesterday but discovered the brick around the windows and the sills are in worse shape than I had hoped, so I called our tuckpointers. We’ll have them replace the sills and clean up the window and door openings so we can get the rest of the new windows installed. I also ordered our new back door, since it will take a few weeks to get it in.

So despite not being good about updating the blog, we are keeping busy with the house. As we finish any of these projects I’ll write posts about them individually. The weather is getting much cooler as Fall sets in, so we need to get a lot done in the next several weeks!

Basement Tuckpointing

Before tuckpointing

Before tuckpointing

The next step down the road to getting our basement livable is repointing the brick walls. 120 years of water damage, bad patching, paint, and neglect had left the brick in bad shape. Large portions of the walls had been parged with mortar or concrete, which can trap water in the brick rather than allowing it to dry. We started by chipping off the parging. Some of it was so loose and brittle we could snap chunks off with our bare hands, while other sections came off only reluctantly with a hammer and chisel. About the time I got my rotary hammer back from a friend, I decided we just needed to hire out the job to some professional tuck pointers.

After hammer and chisel

After hammer and chisel

We got a couple of quotes, but wound up settling on Tuckpointing Masonry Systems, who Dean had used and recommended. They came in with a crew and after two days of dust and noise, the basement looked amazing. They ground out all of the mortar below grade and completely repointed it. Above grade they knocked out the loose material and spot-tuckpointed where it was needed.

After tuckpointing

After tuckpointing

The other thing we had them do was to rebuild the sills on the front bay windows. The bay windows are taller than the other windows in the basement, extending down to ground level, which makes them susceptible to water coming in. To prevent this, the tuck pointers installed new concrete sills with flashing. The next step is to re-frame the two angled windows in the bay, since they currently don’t have lintels.

Rebuilt bay windows

Rebuilt bay windows

I’ve requested quotes on new windows and asked Percy, our electrician, to come over and give us a quote on new electrical in the basement, including lights, outlets, and switches. We’ve got a lot of work ahead of us, but once all of that is done we start breaking up the floor!

Basement Clean-up

I haven’t posted since before the holidays, but we haven’t been idle in that time. Unfortunately our work just hasn’t been very interesting. Fortunately that’s finally about to change. Let me just cover what we’ve been up to, or rather down to since it’s all been in the basement.

Basement Before

Basement before

Over the last couple years, ever since we finished the basement apartment demo, things have been collecting in the basement. What started with the washer and dryer, some shelving with bins, and a neatly packed pallet of furniture gradually spread to take up half the basement, while the other half filled with reclaimed lumber and scrap metal. Now that we’re planning to redo the basement floor sooner rather than later, everything needs to be cleared out. We’ve been working on this project for a while now, and we’re finally done.

Basement during

Basement during

Ever sine we started this project I’ve been collecting scrap metal in hopes of selling it, but the price of ferrous metal makes it barely worthwhile, so my friend Dean helped me sort out the copper and brass, which do have some value. A couple months ago, our friend Mike came by with his truck and took a big chunk of our scrap metal, using his torch to cut down the bigger pieces much faster than my tools would allow. I ripped out the old steel tub from the basement bathroom and left it in the alley with the old cast iron boiler inside (in pieces). Thanks to the scavengers it was gone within 12 hours. Aaron sorted through the BX electrical cable and we got the last few remnants cleared out. I never did find out what my 5 gallon bucket of screws and nails was worth, for all the trouble it was to fill it. At least it all got recycled, even if we didn’t make money on it.

With our three-year-old Derek’s “help” I took down the remainder of the old brick chimney. Sarah added the bricks to the pile in the back yard and I hauled out several bags of mortar. We moved all of our “stuff” up to the first floor, including the shelving. It may need to go into storage eventually, but it can stay there for the time being.

Basement after

Basement after

I got the last bits of framing out, cut down and cleared out a bunch of the less useful lumber, and moved the rest up to the now quickly-filling first floor. I sold a stack of old floor boards on Craigslist, but so far that hasn’t worked for the elliptical that Sarah got from some friends and never used. We’ve got tuck pointers coming in to clean the inside of the brick walls, so we moved the elliptical, the freezer, and the washer and dryer to the center and covered them all in plastic. This was a lot of work. Sorry we haven’t been good about providing updates, but this is pretty much what we’ve done. Moving forward things should be more frequent.