Tag: water heater

Cold Weather Blues

Last year one of our primary goals was to finish the basement before winter. At a minimum we wanted the floor poured because it will have radiant heating. That way we could get the water heater and the washer and dryer into the heated basement. Because of the plumbing delays none of that happened, so everything is still on the unheated first floor. Knowing the risks (from previous year mishaps), we put heating cable on the new water main that runs down the beam in the basement and insulated it. The pipes in the first floor already have heating cable and insulation from previous years.

We’ve been fortunate to have a fairly mild winter this year, but we had a cold snap earlier this month and the first casualty was the water heater. We have a high-efficiency condensing gas water heater that I really like, even if a wall-mounted inline water heater would have been more convenient, given our basement renovations. Unfortunately, the condensing aspect means there is a drain line at the bottom of the exhaust vent. It’s a plastic tube that wraps around the water heater at near-floor level and out a hole in the side of the house. It’s supposed to go to a floor drain, but since the water heater is temporarily on the first floor, it’s draining outside. That drain line froze, so the water backed up and blocked the exhaust vent. When I tried to melt the ice with a heat gun I melted the tube. When I tried to disconnect the tube I broke the connector to the vent and cut up my hand on a sharp sheet metal edge. I managed to replace the connector and the tube and so far it’s been fine.

The second casualty was the washing machine. Two years ago the water inlet and valve assembly in the washing machine froze and cracked and we had to replace it, so since then we’ve been careful to drain the lines when it gets cold. Last year we had some bitterly cold days and managed to get through without issue. This year I thought I was being clever by turning off the water and then starting a fill cycle on the washing machine to drain the lines instead of unscrewing the hoses at the back. As it turns out that wasn’t clever and the assembly froze and cracked again.

The third issue was the next day when we got home from work and the cold water wasn’t working on the second floor. Apparently, even though all the pipes are insulated and heated all the way up to the second floor, the inaccessible area in the second floor wet wall got cold enough to freeze. I used a heat gun in the bathroom and got it flowing again.

This past Saturday, still waiting for the replacement washer part, Sarah got home to discover a torrent of water spraying all over the basement and the front yard! When we got the new water service, we asked the plumbers to install a spigot at the front of the house. When I installed the heating cable and insulation on the main, I skipped over this small branch line. Apparently it froze, but didn’t leak until it melted when the temperatures warmed up. The joint between the spigot and the copper pipe popped free. I had to turn off the water at the meter, run to Home Depot and buy a valve, and install that on the branch line. That way we can at least turn off and drain the branch. Later that day the new washer assembly arrived and I got that installed as well.

We’re hoping the coldest weather is behind us. The latest update on the plumbing is that if they can get the permit by today, they can repair the sewer tap by mid-next week. What that means for the timeline on the re-lining isn’t clear, but I’m guessing we’re looking at the end of February. I still need to clean up the weeping trench in the basement, but there hasn’t been any urgency on that.

Mechanical Room Plumbing

For the last couple of months, with the exception of renting a trailer and picking up the windows when they came in, we’ve been working on the mechanical room in the basement. The first step was running new gas line, then we ordered the water heater and whole-house water filter, prepped and framed the first wall panel section, spray foamed it, and covered it with plywood. We also ran a new electrical conduit from the circuit panel to the mechanical room and installed a light and gfci outlets.

Panel framing and spray foam

Panel framing and spray foam

Once we had the panel and parts ready, the next step was to start assembly. The water filter consists of a pre-filter, main filter, and post filter, that are all connected in series, with a bypass around the whole thing. There is a valve before, after, and in the bypass to allow for filter changes without leaving the water shutoff. The challenge was fitting this long chain onto the half of the panel, since the other half is reserved for the boiler. The plumber initially had a setup where half the filter was sticking off one side, but I was really hoping to put a wall there so that I had room for a little workshop in the basement. I also wasn’t thrilled with how it was all mounted. I decided to redo it, even though it was already soldered together.

Initial filter install

Initial filter install

This past Saturday, with help from my brother-in-law, Rob, and my father-in-law, Mike, we got the water filter re-configured with the valves vertical rather than inline with the filter. We also got the venting installed for the water heater and the water heater connected to the filter. Sunday, with Dean’s help, we connected the panel to the existing water supply and plumbing, replacing the incoming water line, the spigot and starting the new runs up to the second floor. After checking all the solder joints for leaks and adding more nylon tape the pre- and post-filter housings, we turned on the water heater. I took a shower in hot, clean water and we drank several glasses of the best tasting tap water I’ve ever had.

Revised filter plumbing

Revised filter plumbing

Like all projects, it wasn’t without its share of frustrations. Just for the plumbing install (not counting the panel build) there were nine trips to the hardware store. In the future I’m going to stock up on ¾” 45° elbows since they seemed to be in perpetual short supply. Drilling through the wall to install the vents was a challenge. I had expected the plumber to bring his hole saw, but when he forgot it I wound up buying bits and even a new drill, since my rotary hammer is SDS-plus and the local stores don’t sell hole bits or a chuck for it.

New water heater

New water heater

As is often the case, I’m grateful to the friends and family that made the project possible. A big thanks to Mike, Rob, and Dean for all their help! With the new water heater installed I can finally get the old one out of the way and put in the second panel section. That will make way for the boiler installation so we can have heat this winter.