Year: 2015

New Water Service

Service lines

Service lines marked

The day finally arrived! Wednesday, the plumbers showed up with trucks, trailers, an excavator , and a generator to start the water service line replacement. The water main is on the far side of the street, so they had a lot of work to do. The first step was to cut and dig a hole in the street where the existing ¾” lead service line connects to the water main. The old line runs directly on top of the sewer pipe, and the new service needs to be located ten feet away, which means the next step was to cut and excavate a second hole in the street. Unfortunately at that point the saw blade on their giant concrete saw broke and they had to give up for the day.

Work underway

Work underway

Thursday they excavated for the new buffalo box in the front easement. Hopefully the process didn’t damage our maple tree, since it provides a lot of afternoon shade, and none of our close neighbors on this side of the street have a mature tree out front. They got the second hole cut, along with a trench across the street from the buffalo box to the second hole, but at that point didn’t excavate the concrete. In the mean time they dug out a hole inside the basement at the front corner.

Friday they did the horizontal bore, where they basically drilled a 2″ hole through the dirt from the buffalo box all the way to the basement, maybe twenty-five feet. Unfortunately I wasn’t home to take pictures of the process, but I could see the hole in the basement when they were done. They originally had planned to switch service on Monday, but instead they did the actual excavation of the trench and second hole in the street and ran the copper tubing into the basement from the buffalo box, plus most of the interior copper pipe which runs overhead from the front of the basement back along the beam to the mechanical room.

Finally on Tuesday they cut over service. The old line was disconnected from the main and cut, the new line was connected and tied in, and our new meter was in place. The plumber said he flushed water through to get the solder out of the line, but it still tastes foul. It will probably take a few days to fully clear out. There’s a leak in the valve just past the meter, so they’re coming back out today to correct that, and they still need to patch the trench in the street, which we’re reminded of every time a car drives over the steel plates, but it’s in! My next step is to put heating cable and insulation on the new line in the basement so it doesn’t freeze before we get our heated floor poured. Temperatures have been thankfully warm, but still trending lower and it’s getting below freezing at night. I also need to go clean up the weeping trench. They put the drain tile back in place, but it’s not trenched the way I had it before.

Back Basement Steps

Formed steps

Formed steps

Our concrete mason, Mario, was back this past Saturday building the forms for the stairs. He pointed out that the basement drain we put in was too high. Somehow, between the time we put it in and when he came by it had lifted by about an inch, which I confirmed with the laser level. Since I needed to adjust it anyway, he asked if I could center it in the landing because it would be easier for him to slope the landing to it. That meant not just shortening the length of pipe, but adding an elbow that I fortunately already had.

Drain reposition

Drain reposition

I got that taken care of Saturday afternoon, and Mario was back on Monday to do the pour. He wound up tenting the whole operation with a tarp to keep out the rain. Yesterday he came back out to remove the tarp, clear the forms from the basement footing curb, and make sure everything looked good. We’re pretty happy with the finished results, and we plan to bring him back to pour the basement floor once the plumbers finish their work. If you need a concrete mason in the Chicago and Northwest Indiana area, we recommend MG Concrete.

Finished steps

Finished steps

It was snowing this morning when I snapped a photo of the finished stairs. I need to check the basement and see if the drain is working. I also plan to grind down the bit of footing stone that is proud of the landing by a couple inches so we don’t have a tripping hazard. Hopefully I can get some photos of the finished footing curb as well.

Basement Plumbing Update

One of the biggest frustrations with our project for the last several months has been the basement plumbing. First, it took us forever to get quotes from more than one plumber. Then we selected a plumber (not coincidentally one that gave us quotes fairly quickly) and gave them the initial deposit. The original estimate for work was about six weeks, which was over two months ago. Most of the work hasn’t been done yet and the source of delays has largely been the City of Chicago. We pulled our original permits three years ago with a different plumber. Because the permits were already pulled, the existing permit had to be reactivated and the plumber changed. Once that was done, they were able to put in the underground plumbing for the basement bathroom, the floor drain, and the utility sink, including the ejector pit. That was when they told me they were waiting on me to finish the weeping system, which I did.

Sewer work

New basement plumbing

At the same time, they scoped the sewer with a camera and submitted the recording to the City, who came back with a concern about the “tap”, or the connection between our sewer and the sewer main under the street. The plumbers ran another scope, after which the water department decided they wanted the tap repaired. Around this time they said that our other permit for the new water service was approved, but then they turned around and said that the whole project had a “red flag” on it because the original permits weren’t pulled properly. We didn’t get an explanation of what was wrong or how that happened, but the result was that no work could be done at all.

The plumbers reported that they were able to negotiate with the city and get the red flag lifted, and the last update is that we should finally have our permits today. Then the plumbers can finally schedule the tap repair, the new water service, and the sewer re-lining. At this point I’ve gotten a bit skeptical, but this is the most positive sign so far that something is actually going to happen before the ground freezes. The plumbing is the only thing we’re waiting on to pour the new basement floor.

Painting the Beam

We put in the steel beam in the basement over two-and-a-half years ago. Our friend Mike, who got us the steel and helped us put it in, told us at the time that when the weather got warm we should paint it. We didn’t get around to doing that until now. For the record, I don’t recommend that.

Steel needs to be primed at a minimum to keep it from rusting and our basement is especially humid. Hopefully our new weeping system will help improve that but the beam developed some surface rust since we put it in. Since we’re planning to move into the basement and leave the concrete floor bare (stained and sealed) it makes sense to do any painting we can before the new floor goes in. Maybe not as much sense as painting it right away or anytime before we started the dig out, but more than waiting any longer.

I started with a thorough cleaning, using the air compressor nozzle, the shop vac, and a wet rag to get the accumulated dust and rust off. With that done I put on a coat of rust-inhibiting metal primer. I have a sprayer but with all the nooks and crannies between the joists I just used a brush. Cleaning actually took longer than priming, and as soon as it was done I wondered why I hadn’t done it a couple years ago.

Once that was done I should have put the top coat on right away. Instead I did all the masonry on the windows which involved making a bunch of dust with the angle grinder, so when I circled back several weeks later to finally do it, I had to wipe it down all over again. I brushed on two coats of high-gloss white metal paint and now my neck is sore, but the beam looks good. The plan is to paint the ceiling joists next and we will use the sprayer for that. I’m giving the paint a couple days to dry before I vacuum out the joist bays and throw a bunch more dust around; I don’t want it to stick to the beam.

New Temporary Back Steps

After I took down the back porch steps so our concrete mason could put in the new retaining wall, we were left with no way to go out the back of the house. Since we park the car in the back that wasn’t ideal. 

Stringers attached

 

With the new retaining wall in I decided it was time to remedy the situation. We aren’t going to have our new deck for probably a couple of years, so I wanted something semi-permanent but still fairly cheap and easy to put together.

Completed stairs

 
I settled on pre-cut pressure treated stringers and 2x10s but only 24″ wide between the railing. Since our back sliding door is already pretty narrow, this works fine.