Tag: first floor

Bay Electrical Outlet

As I was leveling the bay, it occurred to me that before I put down the OSB subfloor, I needed to run the conduit for the electrical box. In Chicago we have to run EMT conduit for all electrical. No Romex wire, no BX armored cable, just hard pipe conduit. Looking at the, er, generous amount of framing I used when we installed the windows, there was no way to run the conduit sideways. The window itself meant I couldn’t go up, and the masonry below made it difficult to go down, but still less difficult than the other options. Regardless, resolving this now, before I put down the subfloor, would be vastly easier than doing so afterward.

Electrical box in bay

Electrical box in bay

Dean came over Saturday and we figured out how to run the conduit with the least damage to framing, brick, subfloor, and spray foam. The box is mounted in the center of the window and the conduit goes straight down before bending at an angle to the left. The shim I put down on top of the brick needed to be cut at an angle so the conduit could pass through, directly beneath the subfloor. Dean notched out the sole plate while I chiseled out a narrow channel in the brick behind the front joist with my rotary hammer and drilled a hole through the joist in the center of the bay.

Conduit bending around brick

Conduit bending around brick

With some careful bending (followed by some not so careful bending) we managed to get the first piece through the joist and the second piece around the channel and up into the wall next to the front door. That meant we could put down the OSB in the bay, which required just a little bit of notching on the underside to fit around the conduit where it curved up into the wall. Now when it comes time to do the rest of the electrical we won’t have to worry about how to put this in without damaging the brand new subfloor.

Estimating

State of things

State of things

I talked a while back about the need to get the subfloor in, and how we wanted to hire it out. So far that hasn’t happened. We put out a few requests for quote, one came back quite high, one never got back to us, and one said that we didn’t actually need to level the floor. Since I don’t want a ¾” slope in the floor, I started work on the back section myself with the help of Mike, Sarah’s dad. It’s been slow going, though we haven’t exactly been working on it constantly. We made a little progress last weekend but got sidetracked insulating the attic, which incidentally has been a marked improvement.

I’m trying to work out how long it’s going to take to do, but there are a lot of variables involved. For example, Sarah’s in the midst of writing final papers and we’re heading into the holidays, so I don’t have a ton of optimism about making much progress the rest of the year. We’re taking a much needed vacation in early January, but I’m hoping to switch into high gear after that. With Sarah done with grad school I should be able to devote a lot more time in the evenings to working on the house. I also expect that once I figure out the best process for leveling the floor and get the hang of it, it should go faster than it has thus far.

The sooner we get the subfloor done, the sooner we can get heat in the first floor (assuming Lester ever finishes the boiler install). It’s also the sooner we can frame, spray foam, and start really making progress. If I can finish the subfloor by the end of January, I really think there’s a chance we could move into the first floor by the end of the year (2014). I may be delusional, but so long as we hire out the electrical and plumbing and don’t run into too many surprises, it seems like it’s possible.

First Floor Beam: Column Bases

After I got the beam up, I left the temporary wall in place because I hadn’t anchored the bases of the columns. The two outside columns at the front and back sit on a large wood 6×8 sill that sits on top of the brick foundation. I installed holddowns on either side of the columns that were anchored through the wood and into the brick with sleeve anchors.

Hold-down bracket

Hold-down bracket

The middle two columns sit on the steel beam in the basement, directly above the steel columns, thus carrying the weight of the house straight down to the footings. To attach the columns I put angle brackets to either side with a bolt through the column. Dean and his dad came over on Wednesday evening and welded the brackets to the steel beam.

Dean welding

Dean welding

I ran into some difficulty getting the holes drilled for the bolts because the hole is positioned at roughly the same height as the top of the floor joists. The drill couldn’t go in straight, so the holes kept going at an angle. I finally managed to get the hole drilled by using the drill bit with a socket wrench and then pounding the bolt through with a hammer.

Welded column base

Welded column base

With everything secured in place, I no longer have to worry about anything knocking the columns out of place. Last night I took down the rest of the temporary wall that ran parallel to the beam. For the first time we got a look at our first floor opened up, with the exception of the chimney (that will come later).

First floor opened up

First floor opened up

You can also see the stair opening that Matt B and I worked on last week. I’ll have a separate post about that once I finish some remaining items on that project. A big thanks to Dean for welding the brackets!

Project Review

Sometimes it helps to take a moment and look at where we’re going and what we’ve done so far. At the moment I’m thinking about a bunch of different projects either in progress or upcoming, so to keep everything straight I’ll lay it out. It also helps for any random or occasional visitors to this blog to know what’s going on.

So, to recap, we bought this house in June of 2011. In addition to the first and second floor units, there was a basement apartment that was like something out of a horror movie. We spent two months fixing up the second floor unit so that we could move into it. When we moved in we put the laundry on the first floor where the kitchen had been as well as stored a bunch of our stuff in one of the bedrooms. Here’s the second floor living room before and after painting.

 

We knew that the support beam and columns in the basement needed to be replaced, so our first major project after moving in was to gut the basement unit. It was a moldy, disgusting mess. Here’s a picture of what it looked like before and after we gutted it.

 

With that done, we got some quotes on replacing the wooden beam and columns with steel, including new footings. The quotes were a lot of money, so we held off doing it right away. Our son Derek was born at the end of November, which interrupted some of our work on the house. I started using Sketchup and came up with a floor plan we liked. I even made a whole 3D model of the house, inside and out.

 

Then we found an architect and got him working on plans and permits with the city. We also started working on selecting contractors, including electrician, plumber, radiant heat and air conditioning installer, and concrete mason. Getting our plans together with the architect took longer than expected, so we decided not to wait until we had our permits before demoing the first floor. After moving the laundry and storage to the basement, we threw a demo party last month and gutted the whole first floor. Here’s the before and after gutting the first floor.

 

Along the way there have been a lot of smaller projects, like moving gas lines and plumbing, re-routing electrical, getting a new electrical panel installed, exterminating cockroaches and disposing of at least a dozen rat carcasses, checking the depth of our foundation footings, and a lot of planning.

So what’s next? Our immediate steps are to select a concrete mason, since that’s the only thing holding up our permit submission. Once that’s submitted we should have permits in thirty to sixty days. ComEd will be installing our new electrical service in the next few weeks. I have to remove the electrical running along the  beam in the basement, since we can’t replace it until I finish that, and the seemingly interminable cleanup on the first floor will need to be completed, including our room full of lath.

Once we have our permit, the beam and column replacement in the basement can take place. We may wind up doing that ourselves because it would save us a ton of money. Once that’s done we can demo the foyer and replace the bearing wall in the first floor with an LVL beam and columns, and close up and replace windows. We can start replacing the plank subfloor with plywood.

Next spring we’ll put in a new high efficiency hot water heater and boiler that will direct-vent, allowing us to remove the chimney. We’ll take out the front stairs, demo the second floor office (where the new stairs will connect), and frame the opening for the basement stairs. Then we can finish the subfloor and install the new stairs.

Then and only then can first floor construction really start: new front and back doors, framing, plumbing, electrical, and the first floor radiant system (all big projects themselves). Then it’s insulation, drywall, flooring, cabinets, doors, trim. I honestly don’t know how long that will take, but I’d be very surprised if it’s finished by the end of 2013, and that’s just the first floor.

Some of these pieces may move around. We were hoping to have the new radiant system in by this fall and that didn’t happen. We thought we’d have the basement beam in last fall. Things that cost less like replacing the stairs  may happen sooner –maybe even this winter– while replacing the windows doesn’t happen until later. Some things are fixed in order. We can’t frame until the subfloor is replaced, and we can’t do that until the beam and bearing wall are replaced, the chimney and radiators are removed, and the stairs are replaced. The chimney can’t be removed until we have the new radiator and hot water heater. It’s a very big jigsaw puzzle.

With my full time job, Sarah’s graduate school and job, and a 9-month-old baby, it’s going to be a long process. If you’re considering taking on a project like this yourself, make sure that firm timetables are something you can live without or that you have a lot more free time than we do. Make sure that if you’re doing it with someone else that you both have clear expectations. I still think that working on a two flat is the perfect way to do it. One of the things that makes this project so bearable is that when we’re done working we can just go upstairs where there’s no dust or debris, cook dinner in a real kitchen, relax on the couch, and sleep in our bed. A lot of home improvement projects aren’t so lucky.