Month: April 2016

Basement Interior Wall Framing

Since we’re not framing the exterior walls of the basement yet, we went straight to the interior walls, specifically the permanent walls for the bathroom and mechanical room. After Mario put in the mesh for the concrete, I went around and carefully measured locations for the walls and placed J-bolts to secure the sill plates, so that once the slab was poured we wouldn’t have to drill into it. The main reason for this was the radiant tubing in the slab: if you drill into the concrete and hit a tube, that loop is basically useless, and our floor only has three loops. Unfortunately, Mario informed me the day of the pour that because of the way they were screeding and finishing the floor, the J-bolts sticking up all over would get knocked over and interfere, so he pulled almost all of them out.

First wall section

First wall section

I framed the wall in sections, pressure-treated sill plate and standard 2x4s, sill gasket under the pressure treated sill to prevent moisture wicking, coated screws for anything touching the pressure-treated lumber and regular screws and 8D nails for the rest. The uneven floor joists above required some shimming and I had to add blocking to a couple of sections where the wall was parallel to joists. I watched all my inside corners for drywall nailing edges and followed the tub instructions for framing around it. For the curb at the outside walls I built L-shaped pieces and attached them after the fact rather than try to build it with the section. I came back and installed an additional exterior half-wall for the utility sink and washing machine hookup, though in retrospect I might as well have just framed a full wall. I may reconfigure that, but I need to pick up some additional lumber since my original estimates proved low.

Bathroom framing

Bathroom framing

While the wall framing was pretty straightforward, we did run into some snags. For starters, the plumbers had put the toilet too close to the tub, something I could have had them fix if I’d noticed it before the floor was poured, say, back in October when they installed it. Because the toilet can’t move, I shifted the tub a few inches away, so the tub will have to use an offset drain and one of the few remaining J-bolts no longer aligned with the wall. They also managed to place a vent completely outside of the wall it was supposed to go through, but at least it’s inside the mechanical room where it won’t cause too much of an issue. I had to frame the wet wall of the bathroom with 2x6s because the plumbing alignment with the steel column wasn’t quite right, and I had to make some provisions for the steel beam that runs through the bathroom. In general, framing around all of the pipes sticking out of the floor was challenging.

Bathroom framing done

Bathroom framing done

With all the walls up and framed and a few J-bolts secured, I spent a lot of time poring over the photos I took of the floor after Lester installed the PEX tubing, determining where exactly I could drill the floor and secure the walls with Tapcon screws without hitting anything. After several nerve-wracking drills, including one gush of concrete dust that I was certain was air escaping from the pressurized tube, I had all the walls secure and the pressure gauge on the PEX lines holding near 70psi assured me I hadn’t hit any. Whew.

Now the plumbers and electrician are working on their respective pieces. Once they’re done and we’ve passed inspection we’ll get to insulation, drywall and putting up the temporary walls. I’ve got a list of smaller items as well, like hooking back up the water filter, moving the water heater, running venting for the bathroom exhaust fan, and ordering the other fixtures: vanity, toilet, faucets, and utility sink.

Basement Floor Acid Staining

Our basement floor is radiant heated and the ceiling isn’t all that high, which meant we wanted a flooring surface that didn’t interfere with the heat and didn’t consume any height. Staining and sealing the concrete slab was the perfect solution, and not terribly expensive to boot. There’s a number of tints, color seals, paints, and other options for finishing concrete, but we liked the texture and look of acid staining. After some browsing, research, and shopping, I ordered four gallons of acid stain and two gallons of lithium silicate densifier/hardener.

Washing the floor

Washing the floor

The first step was to wash the floor, and we made it a family affair with Sarah and I and the kids mopping and scrubbing. We’d been careful to keep the floor clean after the pour, and done things like painting before hand, but cleaning was still a necessary step. With that done we let it dry overnight, though the first step in staining was re-moistening the floor. I used a pump sprayer for most of the process, and the only issue we ran into was a couple of spots where water pooled and the stain didn’t take. I’d recommend mopping up any puddles first so you don’t have to reapply stain like we did. We let the stain set for about four hours; the longer you leave it the darker the color. Then we neutralized the acid by spraying an ammonia/water mixture and mopping and washing again. We weren’t quite satisfied with the color, so at that point we did another four hour stain on the lighter spots before neutralizing and washing again. One source said to wash until the water runs clear or the sealer wouldn’t take, but after several washes the water was still brown. Another site said we’d wind up taking the stain off if we over washed, so we finally called it “good enough”.

I came back the following day and applied the sealer. I was originally going to put down two coats of sealer, but it went on fairly thick, to the point that we’ll have to go back over it with a broom and then mop off the yellowed excess. As a result we still have a gallon of the sealer to use later, maybe when we finish the basement into an entertaining space in a couple years. When the other basement work is done I’ll come back and wax the floor to give it a bit of gloss, but we’re happy with the result.