Month: January 2017

Second Floor Window Removal

The North side of our house is very close to the neighbors house. Like us, they have a sidewalk down the South side of their house, but unlike us they have a bay wall on the side of their house that’s cantilevered over the basement on both the first and second floors, similar to our second-floor-only bump-out. That means in places their house is less than two feet away from ours. Given that, when we drew up our plans, I eliminated all of the windows on the North side. While they bring in some indirect sunlight, the view wasn’t anything to get excited about and removing them simplified things like the stair landings and potential furniture arrangements. Plus, windows have lower insulation values than a wall assembly, so we’ll lose less heat.

We removed the windows on the first floor a few years ago. Ha! looking back at that post I was still hoping we could partially spray foam. As it turns out, they use a fire protective coating on the spray foam that additional spray foam won’t bond to. As a result, you put it all in at one time or you don’t put in any. But I digress. Removing windows on the second floor when there isn’t even room to put a ladder up outside added to the complexity of the project. Instead, I worked out a way to close them up entirely from the inside. Fortunately, the first window was the small pantry window that had been buried in the wall. It actually has vinyl siding over it on the outside, so if I wasn’t planning on doing it from the inside before, I certainly was now.

The pantry window (buried in the wall) covered by siding

Because our house is balloon framed, the windows don’t have jack and king studs with a header. Instead, they simply cut a hole in the framed exterior wall, added a partial stud on either side of the opening, and called it a day. To close these in, we just sistered to the studs on the sides of the hole, with replacement framing for the vertical studs that had been cut. Sarah’s dad, Mike, helped me pick up the five sheets of ¾” plywood for sheathing.

Doing this from the inside meant that after I removed the existing window, I needed to completely frame the replacement studs and sheathing, along with house wrap stapled to the exterior. Then I fit the assembled framing into the hole from the inside. The downside of this approach was getting the house wrap tucked to the outside so it would cover the gap between the old sheathing and the new and create a proper drainage plane. However, the house wrap will likely all get redone when we replace the siding. For the time being, it’s mostly to protect the sheathing in the absence of siding.

I ran into an extra challenge with the window over the stairs, and had to build scaffolding from boards, plywood scraps, and a ladder. This wasn’t the safest work environment, particularly when lifting the heavy pre-assembled framing into the hole and then finding it didn’t completely fit on the first try. In order to reach the top so I could screw things in and trim one of the studs, I didn’t really want to put a stepladder on top of the scaffolding, so instead I climbed up into the attic and reached down from above. I managed to complete everything without accident.

The last window I did was above the landing, near the top of the stairs. It required a smaller makeshift scaffold than the one over the stairs, but I saved it for last because I noticed the sheathing above and to one side of the window was rotted, as well as the stud adjacent to the window. I cut out the rotted sections and put in the new stud and sheathing above the window opening first, since I could slide it in behind the remaining siding. With that done, I then put in the pre-assembled framing for the window opening from the inside, just as I had for the others. Fortunately, the rest of the sheathing and studs in the house are in pretty good shape, despite innumerable leaks in the siding, soffits, roof, gutters, windows, and trim. My next job will be removing the second floor back door, which currently opens to about a twenty-foot drop.

Second Floor Demo Partition Walls

I was back upstairs this week, removing the interior walls. I left the center wall for the time being. It’s not really a bearing wall, but it probably helps stabilize things and we’re not ready to start on the structure yet. I’ve got some ideas on how I’m going to tackle subfloor leveling as well as the attic floor upgrade, since it’s all 2x6s right now.

South wall, looking East

I’ve also been working on de-nailing all of the exterior walls, which is a tedious bit of business. I’ve made it about 25% around the perimeter. I was able to remove the remainder of the old gas lines for lighting and the last bits of old supply plumbing, plus a portion of the old drain and vent pipe, but there’s still some work to be done to get the rest out, which means the wet wall can’t be removed quite yet.

North wall, looking East

I’ve accumulated a rather sizeable pile of both lumber to be saved and scrap to be pitched. The lumber, much like the outside walls, needs to be de-nailed. I’m also planning out the next steps, which include closing up the windows on the North wall as well as the back door, and putting in the new drain and vent stack. That requires some forethought to get all of the proper junctions and fittings in place for the eventual toilets, sinks, and tubs that will connect to it.

Unexpected Plumbing, Again

I thought we were done with this. When we moved into the basement, we were finally using the new plumbing exclusively. The old galvanized pipe was completely disconnected and I assumed that meant our random plumbing issues were behind us. Unfortunately, that turned out not to be the case, and the cause was one we’ve become quite familiar with: freezing. All our pipes are in the basement, which is heated, so here again, I thought our frozen pipe problems were in the past as well. Of course, there’s an exception: the washer and dryer are on the unheated first floor. Our original plan was to fit them into the basement while we are living down here, but we didn’t have much room and we opted instead for our dishwasher.

The plumbing lines that goes up the first floor is new copper, and it has a quarter-turn valve about 18 inches above the floor level in the wet wall. We’ve been shutting off that valve and draining the water past it when it gets really cold so we don’t break our washing machine (again). We noticed water dripping in the mechanical room and investigation revealed that the valve itself had failed, with water dripping from a seam in the valve body. Presumably this is due to freezing.

I went to Home Depot and of course they were out of stock, so I went to Menards and picked up the replacement valve and some sundry other supplies. Then I discovered I was out of flux, so I went back to Home Depot for that, so in other words it was a typical project. I managed to solder in the new valve with a length of pipe and a male adapter so I could connect our temporary PEX washer pipes. I also capped the hot water line, which I’d been meaning to do for a while. Finally, I wrapped all the pipes in the heating cable and covered it in pipe insulation that we had lying around from previous frozen plumbing escapades.

Water is no longer dripping in the mechanical room and hopefully we won’t have any further plumbing mishaps. I’m starting to work through how all the new drain and vent will be run, since I need to remove the remaining old stuff, and we obviously need a functional vent to the roof. I also pulled out the rest of the old supply plumbing from the second floor, so we officially have no more galvanized pipe in the house!