Tag: radiators

Heat!

Oh, finally, finally we have real heat! Up to this point we’ve been relying on a collection of electric heaters meant to supplement rather than stand in and even running four of them and consuming 6,000 watts of electricity in the process, it’s been cold. The insulation helped quite a bit, but ultimately we just needed the radiators working.

Mechanical Panel

Mechanical Panel

Lester finished up the other jobs he’d been working on and started working more seriously on our project. Over the course of a couple weeks he got the mechanical panel built out and the boiler hooked up. We figured out where we were temporarily putting the radiators on the second floor (until we remodel the floor and install in-floor radiant) and Mike helped me mount plywood panels to the wall so we could mount them. We also got the old steam radiators out onto the back porch.

Plywood panels

Plywood panels

I had originally wanted to run the PEX tubing that supplies the radiators through the attic, so Lester was going to put a manifold on the second floor. I decided the manifold could go behind the dishwasher since it’s on the wet wall and that spot will be in the master bath once we remodel. Unfortunately, when I pulled out the dishwasher and cut open the wall I found that spot occupied by five different supply and drain pipes.

All of the pipes

All of the pipes

Instead Lester put the manifold on the first floor and ran the PEX through the first floor. That may complicate things later, such as the plumbing that needs to go right where the manifold is and the ceiling where the tubing is running, but I guess we’ll figure that out when we get there. Top priority was getting heat.

Radiator being warm

Radiator being warm

With the radiators mounted and everything connected, Lester fired up the system and soon it started to get warm. We’ll still use one or two electric heaters if it gets too cold outside since the radiators are sized for our future insulation rather than the current lack thereof, but the difference in warmth and comfort is profound.

We had one hiccup though. After we got back from a long weekend with my family we discovered that the pipes had frozen. I had put an electric heater on the first floor but the circuit tripped so it wasn’t running. Fortunately there was no damage and we got everything thawed back out. This weekend I’m planning to get some pipe heating cable since its much cheaper to run than a 1,500 watt oil-filled electric heater.

First Floor Progress

We’re making headway on a number of different projects. The window company replaced the broken pane in our  new front door. The pattern of the privacy glass is a bit denser than the original, but it’s close enough. We got the clips and tape we needed to finish up the bay windows. The new clips are different than the other ones we had, so I had to do a bit of swapping to put them to best use, but the bay windows are now fully installed and flashed and Sarah put Great Stuff into the gaps around the windows. We need to go back around with the backer rod, but things are looking just about done on the window and door front.

Lester hung our new boiler on the wall in the basement and he’s run the venting for it, but there’s still a lot to be done. I ordered the radiators and Lester is getting all of the assorted pumps, valves, and pex we need to hook them up. It’s gotten cold fast, and we’ve been relying on electric baseboards to keep the house warm. It’s going to be a pricey electric bill this month, but hopefully we’ll have heat in the next few weeks.

Speaking of radiators, we disconnected the old radiators on the first floor and moved them to the back. We still need to get them out of the first floor, but one step at a time. Once we’ve got the upstairs radiators out as well, we’ll call a local company to sell them to. Hopefully someone else can use them.

We’ve also cleaned up the wood pile on the first floor. Most of it was from the old windows, including frames and trim. All of it was painted, most of it was rotted, and between the dimensions and all of nails, we haven’t been saving it. Some wood that is in small pieces and doesn’t have paint we’re saving for firewood, other stuff is more usable as fireblocking or future framing. In any case we’ve got some sorted stuff that needs to be moved to the basement, but it’s otherwise taken care of.

I’ve been talking to contractors about leveling the joists and putting in the new subfloor. I’m playing phone tag with one, another told us it was good enough and didn’t need to be leveled, and the third gave us a quote that was more than we expected. I’m contemplating doing the back section myself and seeing how it goes. If nothing else it would reduce the cost and give us a place to put all of the stuff.

Our neighbors in the crappy house to the North moved out and the house was bought by a broker who is planning to convert it into a single family, though probably a lot faster than we’re doing it. We’re excited that there will be a nicer house next door, but it will also be a little disheartening if there’s is started and finished and ours is still putzing along.

Finally, our next big project is removing the chimney. I went up on the roof for the first time and took stock of things. It honestly doesn’t look like it will be terrible. While I was up there I took down an old antenna that was literally in the chimney and not attached to anything. More scrap metal! We’re planning to tackle the section of chimney above the roof this Sunday. The goal is to get enough taken out that we can repair the roof. At that point we can take it down from the inside, floor by floor.

Momentum

We put in the last two bay windows last week, meaning all of the first floor windows are in, aside from the sliding door that we have to hold off on. I need a few more strap anchors and some more flashing tape to call the last window done, and we still have to go around with the Great Stuff and backer rod to complete the air sealing. In addition, Lester, our radiant heating guy, finished the rough-in work ahead of our new boiler installation. It’s been a lot of work but it’s also a very tangible feeling of progress that we’re eager to keep up.

Derek helping

Derek checks for square

Our next major goal is to get the new subfloor installed. We need that done in order to start a whole host of first floor projects like framing interior walls, building the new stairs,  insulating the exterior walls, and getting the radiant floor heating installed. With the weather getting colder day by day, it’s those last two in particular that have our interest piqued.

With so much riding on the subfloor, and the time required to level the wonky floor joists, we’ve decided to hire it out. I’m working on getting quotes this week and hopefully we’ll get some good numbers and people. We’ll need to set to work clearing out the first floor. It’s accumulated an impressive pile of scrap wood from the removing the old windows, plus the giant steel pallet the door shipped on, the sliding glass door we can’t install yet, and all of our tools.

The other thing standing in the way of new subfloor is the radiators, steam pipes, and chimney from the old boiler. The old boiler is disconnected, and so far we’ve been making do with electric heaters. We’ve been reluctant to remove it because it’s still a viable way to heat the house if the new boiler takes longer to show up than the freezing weather.

In short, we’ll get started clearing things out and see how things play out. Hopefully we’ll get our new boiler in quickly and the chimney and pipes will come down before they’re in the way of the subfloor contractor. Worst case, we’ll have to hook the old boiler back up and the contractor will have to wait or work around some things. Either way, things are moving and we’re getting excited.

Boiler Update

The weather has been especially fickle as of late. After my initial test firing of the boiler it promptly got warm again and stayed that way for a couple of weeks. When it got colder again, I went to fire up the boiler. Since it worked fine the first time, I didn’t anticipate any problems. Unfortunately, the initial success was not reproducible. I suspected the gas control knob since it had been –shall we say– sticky. In order to find out I had to get a multimeter so I could trace back the electrical connections.

Things seemed to be good. I was getting current, though it seemed a bit erratic, and there wasn’t a clear reason that the burner wouldn’t light. I redo all of the wiring because it was a mess, with old cracked wire and lots of places that could be shorting. Even so, nothing was working. A few days went by and I was running out of things to check and the house was getting cold. Then, Sarah sends me a video while I’m at work.

I ask her to disconnect the thermostat and when I get home I can no longer get any signal from the transformer. So I ordered a new transformer. The house gets colder and colder until we can see our breath while watching TV. Have I mentioned there’s no insulation in this house? Despite paying for rush shipping, the part takes almost a week to arrive.

I install the new transformer and sure enough, the weather suddenly gets warm and then hot. With it eighty degrees in the house, I can’t easily test the system, so I move on to other things. Then this past week, it starts to get cold again. I flipped the switch on the thermostat, went downstairs… and nothing was happening. Incidentally, somewhere in this process I learned that the system is steam, not hot water, so while there is a cold water feeder, it isn’t powered. Everything just runs low voltage.

I break out the multimeter again and test voltage at each connection. Nothing. No juice at all, even out of the new transformer. I test the power coming into the transformer, and the line tester beeps affirmative. It doesn’t make sense. I test resistance between the terminals of the transformer and confirm it isn’t shorted. Finally, I disconnect the new transformer to inspect it and make sure I’m not missing something. Everything looks fine.

Unsure what else to try, I hook the transformer back up. I’m not sure what I did differently, but this time the transformer was live. I connected the wires, testing at each point with the multimeter. Signal is getting through the pressure cutoff, but when it gets to the low water cutoff switch, it stops. It’s in alarm state. The strange thing is that I know the low water cutoff works. If I drain water from the system, it fills it back up. There seems to be a problem with the mechanism that connects the switch to the actual water feeder. According to the documentation, it could be several things, with different parts to replace. Since I know the low water feed is working, I take the chance and simply bypass the switch.

The last stop for the wire is the gas control valve. I turn off the thermostat and reconnect the valve. I relight the pilot. I run back upstairs and switch on the thermostat. As I come back down the stairs I can hear it: the boiler is firing. Finally.

Sarah and I went back upstairs and watched tv. In about half an hour we started hearing noises from the radiators. They started getting warm. They hissed a little. The pipes banged. Most importantly, the house got warm. I checked pressure, made sure it shut off when it reached the right temperature, and it’s continued to work beautifully –if noisily– the last few days. It just needs to make it through this winter. Next year we’ll start work on our massive HVAC undertaking. For now, we have heat. All it cost me was time and about twelve dollars for the transformer.