Month: July 2021

Damage Control

It’s exciting to see progress being made. The drywall is hung, the front porch is shaping up, and debris is being cleared away. Unfortunately, it hasn’t all been good news. During cleanup, one of the drywallers stepped on a loose drywall screw and punctured one of the radiant pex tubes in the floor. While it’s possible this could be patched, it would be better to re-run the whole loop and be confident it won’t spontaneously start leaking down the road and ruin floors, ceilings, structure, etc. Each floor has six pex loops that are roughly 200 feet of tubing. The puncture is on the second floor in the main bedroom closet, but that loop goes clear down the hall into one of the front bedrooms, because of the layout I designed to make each loop as close to the same length as possible. The damaged loop is the yellow one in the plan if you follow the link.

Drywall screw puncture and leak in pex tubing

So, since I don’t have a radiant heat contractor to fix it for me, I ordered another 200′ of tubing, disconnected and removed the ends that connect to the manifold, carefully pulled up the whole loop while draining it into a bucket, vacuumed out the track, re-caulked it with the heat transfer caulk, hammered in the new pex tubing, re-filled and reconnected the line.

While I was making these repairs, it occurred to me I haven’t covered all of the other damage the contractors have done of late. Let’s rewind the clock back to the holidays. We went to visit family as the work on the siding was wrapping up and the electrician was working on the EMT conduit. My front door has a smart deadbolt that I can control remotely, but the door latch was starting to get a bit weak (it’s on a heavy door, after all). I probably should have sprung for mortise locks, but that’s another matter. Anyway, the deadbolt failed to unlock occasionally. The electrician couldn’t get in one morning and we weren’t home, so we unlocked the basement door where he could get a key to the back sliding door.

We got back to discover that the threshold to the fiberglass sliding door had been completely shredded. An image of the wheeled toolbox that the electrician hauled around popped into my head, but he never fessed to it. I told the GC and he sent over one of his guys to figure out how to repair it. I gave him the information on the manufacturer and distributor and waited. And waited. I knew it had taken a while to get the windows and sliding door in when we ordered them originally so I was pretty patient, but after a few months I asked the GC about it, who asked his guys, and no one apparently had any recollection of this problem or doing anything about it.

Despite my frustration, I took his advice and emailed the manufacturer myself, which initiated a new waiting game of weeks and weeks of follow up after follow up. Finally, I managed to get an order submitted and paid for. The delivery was surprisingly quick after that. Rather than endure more delays, I just fixed it myself, first removing the door and the fixed side and pulling out the existing threshold. I discovered the next challenge was fitting the new threshold in. I didn’t want to crack it (fiberglass is strong but a bit brittle), and there wasn’t much flex in the sides. I wound up trimming it slightly short so it would fit in, and then caulking the gap. Finally, after six months of walking around the house to get in because we couldn’t use the back door, it was repaired. I also replaced that door latch, so the front door is good now.

Next up was drywall delivery. The truck driver insisted he couldn’t fit into the alley and craned the drywall in from the street. The drywallers opened up the casement windows on the second floor and attic to crane it in and somehow managed to disconnect the arm that operates the window and then leave it that way. This one was at least relatively easy to repair, but it involved unscrewing the track from the bottom of the windows, and then the screws didn’t screw back in securely without adding some glue. Worse than this, the driver managed to break our neighbor’s car window as he hoisted drywall over it. We didn’t know this right away because he didn’t confess and we had to discover it from photo evidence later.

Another leak!

Most recently, today, I went to remove the piece of drywall in the master bath shower area that I had asked them not to drywall. Imagine my surprise when I removed a screw and water started shooting out of the wall! They had managed to puncture the copper water pipe that goes to the overhead shower head. As luck (forethought?) would have it, I’d splurged on a shower valve body with integrated shut-off valves and was able to turn this off without having to leave the water shut off for the whole house. I texted the GC to hopefully have the plumber come out and fix this. This wouldn’t have been an issue if (a) the plumber had used one of the metal plates designed specifically to prevent this, (b) the drywallers hadn’t put drywall there in the first place, where I had asked them not to and clearly tile backer should be, or (c) I had managed to finish putting the tile backer in before they started.

In summary, contractors are frustrating. They break things a lot and they often don’t even tell you. Over the years, there have been many other incidents. I’ve been operating throughout the contractor process with the idea that making it an adversarial relationship would make things worse, but it’s hard to stay calm and positive in the face of ongoing damage to a house we’ve spent so much time, effort, and money on.

Holy Hanging Drywall!

Tuesday morning the drywallers showed up to do a walk through and make sure everything was ready to go. I told him they could get started and pointed out a couple of things, including the security system wiring and the sections of tile backer and insulation we hadn’t finished yet. They said they would start the next morning at about 8:30 and work floor by floor and the whole thing would take about two weeks. Since the first floor was completely ready, starting there made sense.

That evening, Sarah and I worked to finish up the insulation on the stairs and cleared out the remaining stuff on the first floor (except for some materials the porch guy had put inside the front door and the giant boxes with the AC condensers). Having dealt with contractors frequently for the last few years, I wasn’t surprised that they started at 7:00 am the next day and only slightly surprised that they started with the attic instead of the first floor. They managed to get the whole attic hung and a decent chunk of the second floor.

Attic bedroom with drywall hung

While they did manage to keep most of the security wiring sticking out where it was supposed to, they totally covered up a small section of wall on the second floor where we hadn’t finished getting the insulation put in and put drywall in a section of the master bathroom where I hadn’t finished the tile backer. That evening we scrambled to finish up the last of the insulation, spray foamed the walls where the electrician had left a hole in the wall, and I put the tile backer up in the kids bathroom.

Yesterday, they got the rest of the second floor hung and today they started on the first floor, with the ceilings done and pretty much the whole first course of the wall. At the current rate, it will all be hung in one more day, though I’m not sure if that will be tomorrow or Monday. I also don’t know when the porch guys are coming back; they haven’t been here all week.

Drywall hanging walk through

This is exciting, to be sure. We’re thrilled to start seeing rooms really start to feel like rooms, and moving toward the finishing phase of the house. There are still a ton of steps to go, I’m already planning painting and we’re talking about floors and tile, but the fact that we can talk about those things and it doesn’t feel so far away is strange to contemplate. A couple weeks back we ticked past ten years since we bought this house, and it would be really nice to live in the whole thing.

Front Porch Progress

As mentioned, work has started on finishing the front porch, which is pretty exciting, since it’s the last unfinished part of the front of the house (well, aside from the lighting, landscaping, fence, walk, and side gate). Regardless, it’s a big piece of the house curb appeal looking more “done” and less “that house that’s been remodeling for ten years”.

Since this is work being done by contractors, I don’t have a whole lot to report about the process other than the giant pile of material and debris and pallets in the front yard. They took off the “temporary” stairs we’d been using for several years and framed new ones, put in the 4×4 posts that form the newel posts for the railing, installed all of the composite decking, then put in beadboard and started the cladding process.

Next they didn’t show up for several days and we’re starting to wonder when they’re coming back. It’s been exciting to see movement and we want to see it continue, plus we’ve been looking forward to having railings, particularly on the stairs where it’s dangerous not having them.

One downside is that we’d planned on having wrought iron balusters that would match the front door, but the railing system that goes with the decking doesn’t really allow for swapping out since it’s all pre-fab. Maybe if we get ambitious down the road we’ll figure that out, but for now with it being done by a contractor, we’re inclined to just let them finish.

Yesterday morning the drywallers showed up and we did a walk through before they started work so that I could tell them several things they could ignore, so more progress is afoot!