Tag: concrete

Back Basement Steps

December 2, 2015 / / 0 Comments
Formed steps

Formed steps

Our concrete mason, Mario, was back this past Saturday building the forms for the stairs. He pointed out that the basement drain we put in was too high. Somehow, between the time we put it in and when he came by it had lifted by about an inch, which I confirmed with the laser level. Since I needed to adjust it anyway, he asked if I could center it in the landing because it would be easier for him to slope the landing to it. That meant not just shortening the length of pipe, but adding an elbow that I fortunately already had.

Drain reposition

Drain reposition

I got that taken care of Saturday afternoon, and Mario was back on Monday to do the pour. He wound up tenting the whole operation with a tarp to keep out the rain. Yesterday he came back out to remove the tarp, clear the forms from the basement footing curb, and make sure everything looked good. We’re pretty happy with the finished results, and we plan to bring him back to pour the basement floor once the plumbers finish their work. If you need a concrete mason in the Chicago and Northwest Indiana area, we recommend MG Concrete.

Finished steps

Finished steps

It was snowing this morning when I snapped a photo of the finished stairs. I need to check the basement and see if the drain is working. I also plan to grind down the bit of footing stone that is proud of the landing by a couple inches so we don’t have a tripping hazard. Hopefully I can get some photos of the finished footing curb as well.

Basement Retaining Wall and Footing Curb

November 23, 2015 / / 0 Comments

We’re still waiting on our plumbers to do the re-lining of the sewer and the new water supply line. They in turn are waiting on approval from the City, which is being difficult. Apparently the connection between our sewer line and the sewer main under the street is damaged, and City is determining whether we need to repair it to do the re-lining.

Interior footing curb forming

Interior footing curb forming

In the mean time Mario, our concrete guy, is going like gangbusters to move things along. We can’t pour the basement floor until the plumbers finish their work, but we can work on the back stairs. After I removed the back steps down from the first floor, he re-dug out the hole we had filled behind the house and knocked out the existing retaining walls. For a rare change, rapid progress was being made without me being directly involved.

Nighttime concrete

Nighttime concrete

Within a couple days, Mario got the forms in for the new retaining wall as well as for a curb around the inside perimeter of the basement, since the existing stone block footings were exposed from the digout. Then, unexpectedly, Tuesday afternoon the concrete truck arrived a day ahead of schedule and Mario and his assistant wound up working until 10pm to get everything poured, smoothed, and cleaned up. Anything ahead of schedule is rare indeed with our project!

Retaining wall, formed, braced, and poured

Retaining wall, formed, braced, and poured

The forms came off the retaining wall yesterday and soon the stairs can be formed. I need to get the drain for the landing outside the back door roughed in and then Mario can get that and the stairs poured.

Completed retaining wall

Completed retaining wall

The forms are still on the footing curb, but you can definitely get a feel for the difference it makes in the basement. It’s really starting to feel like we can get a floor poured and start putting up walls, if the city would just sign off and let the plumbers get to it.

Pouring the footing curb
Bay window curb pour
Footing curb set
Bay window curb set

Back Steps Demo

October 22, 2015 / / 0 Comments
Back steps

Back steps

This project was a quick one, but it portends bigger progress afoot. When we took down our back porch we left the stairs from the first floor down to the ground and the steps from there down to the basement. In fact, I shored up the structure underneath it, Matt B and Dean built a railing for it, and Sarah and Matt B cut a new piece of plywood for the floor of it, all so we could have usable back steps and a way to get from inside the house to the back yard. After I took out the concrete steps that led into the basement to make the ramp, the wooden porch steps to the side remained as a safer way to get in and out of the basement. Well, this past weekend I demolished the back steps.

Demo in progress

Demo in progress

This is in preparation for the new concrete retaining wall and steps that will lead from ground level down to the basement. We’re replacing the existing retaining wall and steps because we want to put a deck on the back of the house, which means the stairs need to go to the left instead of straight or right as they do now.  It actually makes more sense to go to the left anyway, since that’s the side of the house that has the sidewalk to the front.

Steps removed

Steps removed

Once the new wall and stairs are in place, we’ll build some temporary stairs down from the sliding door, since we won’t have the deck for some time. In the mean time we’re going around to the front or climbing in and out, sometimes with the help of a step-ladder. Hopefully the concrete guy will be starting in the next few days and we can get the temporary stairs built in the next few weeks. The plumbers finally started yesterday and I met with some tuck pointers that should be able to fix up the basement door and window openings in a couple of weeks, and last night we picked up the new exterior door for the basement, so we’re making progress on a few fronts.

Basement Floor Removal – Part 2

March 4, 2015 / / 0 Comments
Clearing out debris

Rob clearing out debris

We kept up work on the basement floor, but the more I used the concrete saw, the more I used the sledgehammer and rotary hammer. The saw was simply too slow and produced too much dust, even using water. I worked out a technique with the sledge where I could get a single crack running the length of the concrete, maybe a foot from the edge, then use the rotary hammer to split off chunks. It wasn’t perfect, but it made shorter work of the floor than the saw.

Quality floor

Quality floor

The concerns I had with using the sledge, namely the ceramic tiles and the clay sewer line, were misplaced. With some safety goggles and a few thwacks, the sledge makes quick work of the tile. The sewer line is buried deep enough that I’m not worried about cracking it, especially since a fair portion of the floor wound up being suspended a few inches over the dirt, leaving cavities beneath it (including an old rat nest and a whole section of bricks).

Breaking up the floor

Collin breaking up the floor

We got the dumpster delivered last Thursday morning, and Sunday Sarah’s parents, sister and brother-in-law, as well as her nephew Collin and two of his friends came out to help load all of the concrete into the dumpster. It was a long day and at one point we started getting concerned it wasn’t all going to fit in the dumpster, but ultimately we got everything we had broken up loaded. There’s just a section at the front left to finish that we’ve been working on this week and hope to wrap up this weekend.

Back of basement

Back of basement (also bricks from under the concrete floor)

We left a small section of floor at the back of the basement that has the washer, dryer, chest freezer, and hot water heater for the time being. We’ll have to remove that later, when we temporarily move out and the sewer and water main are replaced. In the mean time we’ll start excavating the plumbing and get some quotes on that work, and I can finish the masonry and lintels around the front bay windows and start installing the new windows.

A big thanks to Mike, Lee, Nicole, Rob, Collin, Dylan, and Dustin for all their help!

Basement Floor Removal – Part 1

February 24, 2015 / / 1 Comment
LED lights

LED lights

We’ve been hard at work in the basement. Since getting the new electrical installed and putting in the LED bulbs, we’ve pulled up all of the linoleum tile to make way for concrete floor removal. I bought an electric concrete saw from Amazon, but it uses a 20-amp plug. As it happens, we now have two 20-amp outlets, thanks to the new electrical, but we don’t have a 20-amp extension cord. Home Depot didn’t even carry one, aside from a 9-foot “appliance cord” that wasn’t going to reach very far in the basement. I ordered the extension cord from Amazon as well, but I didn’t want to sit idle over the weekend. That meant it was time to break out the sledge hammer and do things the old fashioned way.

 

Using a combination of sledge, pry bar, and my rotary hammer in chisel mode, Sarah and I managed to break up all the concrete on the North side of the basement. We spent a fair number of hours on it Saturday, Sunday, and last night. The other half of the basement (technically sixty percent) we’ll use the saw, since it’s covered in ceramic tile and we don’t want to crack the sewer pipes running somewhere underneath it by swinging the sledgehammer too much. My hands are pretty sore from the sledging we did so far, so switching to the saw sounds like a big improvement. The problem with the saw is dust. For that I’m hoping the shop vac attachment will make a difference, since we can’t use water with the electric saw.

Sarah ordered a dumpster for Thursday, and we’ll have it for two weeks. We need to have the whole thing broken up and hauled out by then, aside from the back corner where the water heater and laundry are. Those can wait a little while longer.