Tag: structural

Project Review

September 17, 2012 / / 3 Comments

Sometimes it helps to take a moment and look at where we’re going and what we’ve done so far. At the moment I’m thinking about a bunch of different projects either in progress or upcoming, so to keep everything straight I’ll lay it out. It also helps for any random or occasional visitors to this blog to know what’s going on.

So, to recap, we bought this house in June of 2011. In addition to the first and second floor units, there was a basement apartment that was like something out of a horror movie. We spent two months fixing up the second floor unit so that we could move into it. When we moved in we put the laundry on the first floor where the kitchen had been as well as stored a bunch of our stuff in one of the bedrooms. Here’s the second floor living room before and after painting.

 

We knew that the support beam and columns in the basement needed to be replaced, so our first major project after moving in was to gut the basement unit. It was a moldy, disgusting mess. Here’s a picture of what it looked like before and after we gutted it.

 

With that done, we got some quotes on replacing the wooden beam and columns with steel, including new footings. The quotes were a lot of money, so we held off doing it right away. Our son Derek was born at the end of November, which interrupted some of our work on the house. I started using Sketchup and came up with a floor plan we liked. I even made a whole 3D model of the house, inside and out.

 

Then we found an architect and got him working on plans and permits with the city. We also started working on selecting contractors, including electrician, plumber, radiant heat and air conditioning installer, and concrete mason. Getting our plans together with the architect took longer than expected, so we decided not to wait until we had our permits before demoing the first floor. After moving the laundry and storage to the basement, we threw a demo party last month and gutted the whole first floor. Here’s the before and after gutting the first floor.

 

Along the way there have been a lot of smaller projects, like moving gas lines and plumbing, re-routing electrical, getting a new electrical panel installed, exterminating cockroaches and disposing of at least a dozen rat carcasses, checking the depth of our foundation footings, and a lot of planning.

So what’s next? Our immediate steps are to select a concrete mason, since that’s the only thing holding up our permit submission. Once that’s submitted we should have permits in thirty to sixty days. ComEd will be installing our new electrical service in the next few weeks. I have to remove the electrical running along the  beam in the basement, since we can’t replace it until I finish that, and the seemingly interminable cleanup on the first floor will need to be completed, including our room full of lath.

Once we have our permit, the beam and column replacement in the basement can take place. We may wind up doing that ourselves because it would save us a ton of money. Once that’s done we can demo the foyer and replace the bearing wall in the first floor with an LVL beam and columns, and close up and replace windows. We can start replacing the plank subfloor with plywood.

Next spring we’ll put in a new high efficiency hot water heater and boiler that will direct-vent, allowing us to remove the chimney. We’ll take out the front stairs, demo the second floor office (where the new stairs will connect), and frame the opening for the basement stairs. Then we can finish the subfloor and install the new stairs.

Then and only then can first floor construction really start: new front and back doors, framing, plumbing, electrical, and the first floor radiant system (all big projects themselves). Then it’s insulation, drywall, flooring, cabinets, doors, trim. I honestly don’t know how long that will take, but I’d be very surprised if it’s finished by the end of 2013, and that’s just the first floor.

Some of these pieces may move around. We were hoping to have the new radiant system in by this fall and that didn’t happen. We thought we’d have the basement beam in last fall. Things that cost less like replacing the stairs  may happen sooner –maybe even this winter– while replacing the windows doesn’t happen until later. Some things are fixed in order. We can’t frame until the subfloor is replaced, and we can’t do that until the beam and bearing wall are replaced, the chimney and radiators are removed, and the stairs are replaced. The chimney can’t be removed until we have the new radiator and hot water heater. It’s a very big jigsaw puzzle.

With my full time job, Sarah’s graduate school and job, and a 9-month-old baby, it’s going to be a long process. If you’re considering taking on a project like this yourself, make sure that firm timetables are something you can live without or that you have a lot more free time than we do. Make sure that if you’re doing it with someone else that you both have clear expectations. I still think that working on a two flat is the perfect way to do it. One of the things that makes this project so bearable is that when we’re done working we can just go upstairs where there’s no dust or debris, cook dinner in a real kitchen, relax on the couch, and sleep in our bed. A lot of home improvement projects aren’t so lucky.

Looking Ahead

July 22, 2011 / / 2 Comments

We’ve been talking to the structural engineer, and while we haven’t figured out the exact plan we’re hoping to get the basement shored up. If we’re lucky we’ll find that the footings under the wall go a foot down below the basement floor. If that’s the case we’ll get the new steel header and steel support posts, as well as new concrete footings under the posts. Those new footings will be set deeper than the current floor, so that down the road we can dig out the basement floor and gain about 8″ of height. I was relieved to find out that we could do those two separately, because digging out the basement is expensive, and not something we really need right now. The support posts need to be done now, though, because the house needs to be leveled before we can remodel the first floor.

So far we’ve been working on the second floor and everything has been temporary stuff to make the house livable. The structural work is the first thing that’s actually fixing the house up, well aside from exterminating roaches. The exterminator told us we can move in, but I was disappointed to hear that we probably won’t completely eliminate them until we tear down the walls and then call the exterminators back to spray again. That means we’ll be sealing everything on the second floor up as tight as we can with caulk, wood fill, spray foam, and whatever else it takes. He said it was one of the worst infestations he’d seen.

Once we’re moved in and the condo is rented we’ll move forward on the structural repairs. Then we’ll work with an architect and plan out the rest of the project. In addition to the obvious stuff like new walls, drywall, and floors, we need to install new heating and cooling. We’d like to put in hydronic radiant heating and high velocity forced air cooling, but they aren’t cheap. High efficiency boiler, pumps and manifolds, condensers, blower and ductwork will run tens of thousands of dollars. We can do some of it in phases, but it’s probably the single most expensive part of the project. We’ve spoken with an HVAC guy and gotten some ideas, but it’s tempting to just go with traditional forced air, even if it means installing bulkheads.

We’ll figure it out once we get closer. Right now we’ve got more pressing needs, like getting the rest of the trim back up and the second floor painted, plus a laundry list of little tasks that add up to a lot of work.