Tag: treads

Second Stair Run

First stringer

First stringer

With the first run of stairs done and the landing subfloor in place, the next step in the stair project is to build the second run from the landing up to the second floor. This went more smoothly than the first run, partly because I had done it before, partly because I knew going in that the landing wasn’t square, and mostly because it was a shorter run.

Sarah installing risers and treads

Sarah installing risers and treads

I used the laser level to establish distance from the beam and height to the last step. The joist above the beam forms the last step of the stairs, so the stringers rest against it. The stringers also straddle the edge of the landing so that the first step is far enough forward that when the second floor landing is built there will be enough head room. Since I also put down a 2×4 as a kick plate for the stringers, I wound up cutting a zig-zag pattern at the stringer bottoms. As before, I sistered 2x4s to the stringers for added strength, but because these stringers are only 9½” instead of 14″ thick, I had to cut the edge of the 2x4s back slightly to fit against the kick plate.

Tread and riser connection

Tread and riser connection

I cut the treads and risers slightly differently than the first run. I still cut the tongue and groove at the back of the tread so it locks into the riser, but rather than simply having the riser stick up ¼” high at the front and notch the leading edge of the tread, I used the same type of tongue and groove that I used at the back, so the tread actually locks onto the top of the riser. Not only does this fit more snugly, I didn’t have to swap blades on my dado and cut different sizes. In hindsight I should have done that for the first run, but it’s fine. Sarah glued and screwed the risers and treads into place, so all that’s left is to open up the doorway at the top of the stairs and add a temporary railing and door.

Risers and Treads

Grooved riser (with glue)

Grooved riser (with glue)

It’s time for something more positive. This part of the stair project went extremely well. In fact, the only thing I had a problem with was the glue getting everywhere, including on my screw gun. The plan is to eventually clad the OSB risers and treads with hardwood, so there the OSB tread has no nose and it didn’t need to be as thick as a typical tread. Maybe I could have overbuilt it, but I already had a lot of leftover ¾” OSB from the subfloor so I used that. I didn’t want the treads to deflect, or flex at the back when you step on them, so I decided to cut a groove in the risers and a tongue on the treads so they’d lock together. I contemplated using the router, but instead I picked up a dado blade set for the table saw, which is awesome.

Riser and tread interlock

Riser and tread interlock

I first cut all of my treads and risers to width on the table saw with the regular blade, then cut them to length on the miter saw. Then I swapped in the dado blade and cut a ⅜” deep groove in the risers, ⅜” from the bottom edge. Next I cut out the bottom ⅜” of the edge of the treads, again ⅜” wide. The two pieces fit together like a glove. I wasn’t quite done though. I also cut out the bottom ¼” of the treads, ¾” wide, and cut all of my risers ¼” tall. As a result, both the front and the back of the tread locked into place.

Treads and risers installed

Treads and risers installed

With my careful stringer work completed, gluing and screwing down the risers and treads was a fairly quick job. Every once in a while, something goes to plan, and I’m pretty freaking happy about it. Next step is the landing floor.