For the last couple of months, with the exception of renting a trailer and picking up the windows when they came in, we’ve been working on the mechanical room in the basement. The first step was running new gas line, then we ordered the water heater and whole-house water filter, prepped and framed the first wall panel section, spray foamed it, and covered it with plywood. We also ran a new electrical conduit from the circuit panel to the mechanical room and installed a light and gfci outlets.
Panel framing and spray foam
Once we had the panel and parts ready, the next step was to start assembly. The water filter consists of a pre-filter, main filter, and post filter, that are all connected in series, with a bypass around the whole thing. There is a valve before, after, and in the bypass to allow for filter changes without leaving the water shutoff. The challenge was fitting this long chain onto the half of the panel, since the other half is reserved for the boiler. The plumber initially had a setup where half the filter was sticking off one side, but I was really hoping to put a wall there so that I had room for a little workshop in the basement. I also wasn’t thrilled with how it was all mounted. I decided to redo it, even though it was already soldered together.
Initial filter install
This past Saturday, with help from my brother-in-law, Rob, and my father-in-law, Mike, we got the water filter re-configured with the valves vertical rather than inline with the filter. We also got the venting installed for the water heater and the water heater connected to the filter. Sunday, with Dean’s help, we connected the panel to the existing water supply and plumbing, replacing the incoming water line, the spigot and starting the new runs up to the second floor. After checking all the solder joints for leaks and adding more nylon tape the pre- and post-filter housings, we turned on the water heater. I took a shower in hot, clean water and we drank several glasses of the best tasting tap water I’ve ever had.
Revised filter plumbing
Like all projects, it wasn’t without its share of frustrations. Just for the plumbing install (not counting the panel build) there were nine trips to the hardware store. In the future I’m going to stock up on ¾” 45° elbows since they seemed to be in perpetual short supply. Drilling through the wall to install the vents was a challenge. I had expected the plumber to bring his hole saw, but when he forgot it I wound up buying bits and even a new drill, since my rotary hammer is SDS-plus and the local stores don’t sell hole bits or a chuck for it.
New water heater
As is often the case, I’m grateful to the friends and family that made the project possible. A big thanks to Mike, Rob, and Dean for all their help! With the new water heater installed I can finally get the old one out of the way and put in the second panel section. That will make way for the boiler installation so we can have heat this winter.